Anderson Power 6802G1
Product Overview
The Anderson Power Products (APP) Powerpole PP180 connector series offers robust, high-current interconnect solutions designed for demanding applications. These connectors are the largest in the Powerpole series, capable of accommodating wire sizes up to 3/0 AWG (70 mm) and handling currents up to 350 amps. Featuring low-resistance, silver-plated copper contacts for superior conductivity and durability, the PP180 series is ideal for power distribution, battery systems, and applications requiring hot-swappable quick disconnects. Color-coded housings minimize user confusion and prevent cross-mating of circuits. Busbar contacts are available for power inputs and takeoffs, facilitating easy integration into busbar systems. The PP180 connectors are UL rated for hot plugging up to 75 amps, making them suitable for applications where interrupting circuits is necessary. They meet rigorous IEC standards for safety, environmental resistance, and mechanical strength.
Product Attributes
- Brand: Powerpole by Anderson
- Series: PP180
- Contact Material: Silver Plated Copper Alloy
- Housing Material: Polycarbonate
- Housing Flammability Rating: UL94 V-0
- Glow Wire Test: 960C (GWFI) / 850C (GWIT)
- Contact Retention Spring Material: Stainless Steel
- Plating: Silver (Ag)
- Color Options: Red, Green, Black, White, Blue
- Certifications: UL 1977, CSA, IEC 60529 (IP20 for housing, IP10 for wire contacts), IEC 60512
- Safety Features: Finger-safe (mated only), UL rated for hot plugging
Technical Specifications
| Specification | Value | Details |
|---|---|---|
| Maximum Current Rating (Singlepole, Wire-to-Wire) | 350 Amps | 3/0 AWG wire size |
| Maximum Current Rating (Singlepole, Wire-to-Busbar) | 180 Amps | 1/0 AWG wire size |
| UL Hot Plug Current Rating | 75 Amps | (Up to 75 Amps) |
| UL Rating (Singlepole, Wire-to-Wire) | 230 Amps | 3/0 AWG wire size |
| UL Rating (2x2 Block, Wire-to-Wire) | 350 Amps | 3/0 AWG wire size |
| Maximum Voltage Rating (AC/DC, Steady State) | 500 V | |
| UL Voltage Rating (AC/DC) | 600 V | UL 1977 |
| Dielectric Withstanding Voltage | 2,200 Volts AC | |
| Mated Contact Resistance | 0.100 mOhms | (Avg. with 6" of 1/0 AWG Wire) |
| Wire Size Range (Wire Contacts) | 10 to 3/0 AWG | 5.3 to 85 mm |
| Max. Wire Insulation Diameter | 0.900 in / 22.860 mm | |
| Operating Temperature Range | -20C to 105C / -4F to 221F | |
| Mating Cycles (Silver Plating) | 10,000 | (No Load) |
| Avg. Mating / Unmating Force | 10 Lbf / 44 N | Wire & Busbar Contacts |
| Min. Contact / Spring Retention Force | 120 Lbf / 534 N | |
| Busbar Contact Thread Size | 1/4-20 | |
| Busbar Contact Mating Force | High | |
| Housing Dimensions (Approximate - Mated) | 2.35 in (59.69 mm) Length | Varies by contact type |
| IEC Breaking Capacity | 180 Amp / 10 Cycles | |
| IEC Voltage Rating (Breaking Capacity) | 220 VDC | |
| IEC Climatic Testing | IEC 60512 Test -11j, 11i & 11g | (Cold, Heat & MFG) |
| IEC Cycle Life | 5,000 Cycles | IEC 60512 Test 9a |
| IEC Mechanical Strength (Impact) | 29.5 Inches Drop | 8 times |
| Creepage / Clearance (Single Pole Unmated) | 6.02 mm | per IEC 60950-1 |
| Creepage / Clearance (Single Pole Mated) | 6.02 mm | per IEC 60950-1 |
Accessories
| Accessory Type | Description | Part Numbers | Minimum Quantity |
|---|---|---|---|
| Panel Mounting Clamp | For fastening a block of PP180 housings to a panel. Connector blocks must be square. | 2 Pole: 1465G1 3 Pole: 1465G2 | 20 sets |
| Retaining Pins | Keeps stacked PP180 housings from separating. Inserted between housings. | 1 Block High: 111812P6 / 110G18 2 Block High: 111812P8 / 110G20 | 1,000 |
| Reducing Bushings | Allows smaller wires to be used with contact part number 1382-BK. Electrical capability is derated. | For 1/0 AWG (53.5 mm) wire contact barrel: - To 1 AWG (42.4 mm): 5687-BK / 5687 - To 2 AWG (33.6 mm): 5690-BK / 5690 - To 4 AWG (21.2 mm): 5693-BK / 5693 - To 6 AWG (13.3 mm): 5663-BK / 5663 - To 10 to 8 AWG (5.3 to 8.4 mm): 5648-BK / 5648 | 1,500 (max) |
Tooling Information
| Product Series | Wire Size Range | Contact Type | Loose Piece Part Numbers (Crimp Tools) | Reeled Part Numbers (APP Applicator) |
|---|---|---|---|---|
| PP180 | 3/0 AWG (85 mm) | Wire Contact (Double) | 1328G2 (Silver Plated) | N/A |
| PP180 | 2/0 AWG (53.5 mm) | Wire Contact (Double) | 1328G1 (Silver Plated) | N/A |
| PP180 | 1/0 AWG (53.5 mm) | Wire Contact (Single) | 1382 (Silver Plated) | N/A |
| PP180 | 1 AWG (42.4 mm) | Wire Contact (Single) | 1347 (Silver Plated) | N/A |
| PP180 | 2 AWG (33.6 mm) | Wire Contact (Single) | 1383 (Silver Plated) | N/A |
| PP180 | 4 AWG (21.1 mm) | Wire Contact (Single) | 1384 (Silver Plated) | N/A |
| PP180 | 6 AWG (13.3 mm) | Wire Contact (Single) | 1348 (Silver Plated) | N/A |
| PP180 | 1/4-20 Busbar | Busbar Contact | 180BBS-BK (includes lock nuts) | N/A |
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