Harwin M80-8530642
Product Overview
A range of 2mm pitch male and female rectangular, fully shrouded unsealed connectors with replaceable contacts for interconnecting board to board, cable to board, and cable to cable. The range covers 2 to 96 ways, in various application methods. Female connectors are available for crimp, vertical through-board, and surface mount termination. Male connectors are available for crimp, vertical or horizontal (90) through-board, and surface-mount termination. Pre-cabled contacts and cable assemblies are also available in various options.
The connectors are provided with a range of contact terminations that are gold or tin plated. The contact zone of a gold plated contact is hard acid gold of 98% purity.
The connector is intended for use as a low voltage connector in high packing density electronic equipment. The connector is polarised to prevent mis-matching and can be produced with a latching feature (L-Tek) or in a jackscrew (J-Tek) format, with or without board mounting.
L-Tek and J-Tek connectors are available with low-frequency (LF) contacts, while mixed technology (Mix-Tek) connectors are also available with jackscrews, with a choice of power or coax contacts.
Note: Some connector styles are available manufactured and tested to BS9525 FO0O33. All other connectors in the range are designed to the same specification. For cable assembly specifications see Component Specification CO49XX.
Contact Plating
Gold or Tin
Contact Zone Purity (Gold)
98%
Polarization
Yes
Mounting Options
Board Mount (Vertical/Surface Mount), Cable Mount
Special Features
L-Tek (Latching), J-Tek (Jackscrew), Mix-Tek (Mixed Technology)
| Specification | Value | Condition |
|---|---|---|
| Current Rating (Standard Signal Contact) | 1.5A max | One contact loaded, 25C ambient |
| Current Rating (Standard Signal Contact) | 1.0A max | One contact loaded, 85C ambient |
| Current Rating (Standard Signal Contact) | 1.0A max | All contacts loaded, 25C ambient |
| Current Rating (Standard Signal Contact) | 0.7A max | All contacts loaded, 85C ambient |
| Current Rating (T-Contact) | 8.5A max | One contact loaded, 25C ambient |
| Current Rating (T-Contact) | 6.5A max | One contact loaded, 85C ambient |
| Current Rating (T-Contact) | 3.5A max | All contacts loaded, 25C ambient |
| Current Rating (T-Contact) | 2.6A max | All contacts loaded, 85C ambient |
| Current Rating (Flex Circuit Assembly) | 1.0A max | Per individual track, 25C ambient |
| Working Voltage | 300V DC or AC peak | Pre-Cabled Contacts & Cable Assemblies |
| Working Voltage | 800V DC or AC peak | Standard Signal Contacts |
| Voltage Proof | 1,200V DC or AC peak | (at 1,013mbar, sea level) |
| Contact Resistance | 20m max | Initial |
| Contact Resistance | 25m max | After Conditioning |
| Insulation Resistance | 1,000M min | Initial |
| Insulation Resistance | 100M min | After Conditioning |
| Creepage Path | 0.35mm min | Contact-to-contact |
| Air Gap | 0.35mm min | Contact-to-contact |
| Environmental Classification | 55/125/56 | Days at 95% RH |
| Operating Temperature Range | -55C to +125C | |
| Low Air Pressure Severity | 300 mbar (9,144m/30,000ft) | (only one contact loaded) |
| Salt Spray (SRS) | Severity 2 | BS2011 Part 2.1Kb (5% Solution, 6.5/7.2pH @ 40C, 93% RH for 66 hours) |
| Salt Spray (J-Tek & Mix-Tek) | Condition A | EIA364 Test Procedure 26 (5% Solution, 6.5/7.2pH @ 35C, 95% RH for 96 hours) |
| Vibration Severity (Standard Signal) | 10Hz to 2,000Hz, 0.75mm, 98m/s (10G) | 6 hours duration |
| Vibration Severity (Standard Signal) | 10Hz to 81.73Hz (1.5mm pp), 57.55Hz to 2,000Hz (196.2m/s) | 2 hours duration (20G test) |
| Shock Severity (Standard Signal) | 981m/s (100G) | 18 shocks total |
| Bump Severity (Standard Signal) | 390m/s (40G) | 4,000+10 bumps |
| Vibration Severity (T-Contact) | 10Hz to 13.6Hz (35mm pp), 13.6Hz to 41.6Hz (1.5mm pp), 41.6Hz to 2,000Hz (392.4m/s) | 6 hours duration |
| Shock Severity (T-Contact) | 981m/s (100G) | |
| Clip Retention in Body | 18N min | |
| Contact Retention in Housing | 10N min | |
| Contact Replacement in Housing (Male Crimp Jackscrew) | 2 operations at 10N | |
| Durability (Standard Signal Contact) | 500 operations | |
| Durability (T-Contact) | 1,000 operations | |
| Contact Holding Force (Standard Signal Contact) | 0.2N min | |
| Insertion Force (per contact) | 2.0N max | M80 Standard Signal Contact |
| Insertion Force (per contact) | 1.0N max | M83 Signal Contact |
| Insertion Force (per contact) | 4.0N max | T-Contact |
| Withdrawal Force (per contact) | 0.2N min | M80 Standard Signal Contact |
| Withdrawal Force (per contact) | 0.2N min | M83 Signal Contact |
| Withdrawal Force (per contact) | 0.5N min | T-Contact |
| Cable Contact Replacement in Housing | Up to 2 times max | |
| Contact Wipe (T-Contact) | 2.00mm min |
Instructions for Use - Connectors with Jackscrews
Connectors are fitted with jackscrews to provide mechanical assistance for satisfactory engagement and separation, especially where forces are high or access is restricted. Jackscrews also offer a locking feature against disengagement under adverse conditions.
- Board Mount Fixings: For connectors with board mount jackscrews, fix to the PCB with fixings tightened to a torque of 212cmN. Board mount fixings must be fitted before Wave soldering. They can be fitted before or after reflow soldering; check tightness after soldering if fitted before. Note: Align male and female threads carefully to avoid cross-threading.
- Engagement: After ensuring correct polarity, lightly push the floating half until jackscrews touch. Maintain pressure and turn one floating jackscrew clockwise until it engages the fixed screw. Repeat with the other screw. Screw in each jackscrew sequentially, applying a maximum of one turn per screw, until the connector is bottomed (indicated by a sudden increase in torque, not exceeding 23cmN). Finger pressure at the connector center may be needed for full engagement. Note: Align male and female threads carefully to avoid cross-threading.
- Disengagement: Turn each floating jackscrew anti-clockwise, ensuring even loading by turning each screw sequentially for a maximum of one turn until disengaged. The connector can then be pulled apart.
| Test | Condition | Requirement |
|---|---|---|
| Latch Integrity (L-Tek) | Unloaded female mated with latched male, 20N force applied for 10 seconds in specified directions | No failure of any part of the latch mechanism. |
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