SUMITOMO 8230-5419
Automotive Connectors - Non-Waterproof Series
This series of non-waterproof automotive connectors is designed with miniaturization and lightweight characteristics. It offers a range of terminal sizes (0.5mm and 0.5+2.8mm) suitable for various applications including vehicle bodies, ETC systems, battery packs, and Battery Management Systems (BMS). Key features include single-type 4-pole and 8-pole configurations, as well as hybrid types with MBS 34-pole options. The connectors are constructed with PBT-(V0) flame-retardant material and support crimping of fine wires from 0.13-0.5mm. They incorporate a terminal half-insertion detection structure (TPA) and comply with EU RoHS and ELV directives.
Key Features and Benefits:
- Compact and lightweight design.
- Terminal half-insertion detection (TPA) for enhanced reliability.
- PBT-(V0) flame-retardant material.
- Crimping capability for fine wires (0.13-0.5mm).
- Compliance with EU RoHS and ELV directives.
- Improved reliability in connector mating and terminal insertion.
- Front-locking mechanism for improved guidance of male terminals during mating.
- Connector housings can be fixed to the vehicle body with clip-on fittings.
- World's smallest class connectors for 1.5mm and 2.8mm terminal sizes.
Product Series Overview:
0.5mm Type Series
Combines miniaturization and lightweight features. Terminal sizes include 0.5mm and 0.5+2.8mm. Primarily used in vehicle bodies, ETC, battery packs, and BMS. Available in single-type 4-pole, 8-pole, and hybrid types with MBS 34-pole. Made from PBT-(V0) flame-retardant material. Supports crimping of 0.13-0.5mm fine wires. Features terminal half-insertion detection (TPA). Complies with EU RoHS and ELV directives.
0.64mm Type Series
Enhances reliability against issues like insufficient connector mating or terminal insertion. Terminal size is 0.64mm, suitable for signal circuits. Female connectors feature a front-locking mechanism for improved male terminal guidance. Unfully inserted terminals can be secured in place by the lock sheet. Connector housings can be fitted with clip-on fittings for vehicle body mounting. Complies with EU RoHS and ELV directives.
1.5mm and 2.8mm Type Series (Non-Waterproof)
Improved upon existing connector technology to achieve world's smallest class size based on terminal dimensions. Available in 1.5mm and 2.8mm types, widely applicable to signal and power circuits. Features terminal half-insertion detection (TPA) for significantly enhanced connection stability. TPA cannot be inserted if terminals are not fully seated. Connectors can be directly mounted to vehicle body brackets or fixed with clip-on fittings. EE1.5mm terminals support 2sq wires (similar to 2.3mm terminals). EE2.8mm terminals support 3sq wires (similar to 4.8mm terminals). Complies with EU RoHS and ELV directives.
Technical Specifications
| Terminal Category | Male/Female | Size (mm) | Surface Treatment | Wire Gauge Range (mm) | Part Number | Reference Page |
|---|---|---|---|---|---|---|
| 0.5mm | Male | 0.5 | Sn | 0.13 | 6098-9430 | 6 |
| 0.5mm | Male | 0.5 | Sn | 0.22~0.35 | 6098-9566 | 6 |
| 0.5mm | Male | 0.5 | Sn | 0.22~0.35 | 6098-9572 | 6 |
| 0.5mm | Male | 0.5 | Sn | 0.13 | 6098-9788 | 6 |
| 0.5mm | Male | 0.5 | Sn | 0.13 | 6098-9789 | 6 |
| 0.5mm | Female | 0.5 | Sn | 0.13~0.35 | 6098-9827 | 19 |
| 0.5mm | Female | 0.5 | Sn | 0.13~0.35 | 6098-9828 | 19 |
| 0.5mm | Female | 0.5 | Sn | 0.13~0.35 | 6098-9829 | 19 |
| 0.5mm | Female | 0.5 | Sn | 0.13~0.35 | 6098-9830 | 19 |
| 0.5mm | Female | 0.5 | Sn | 0.13~0.35 | 6098-9831 | 19 |
| 0.64mm | Male | 0.64 | Sn | 0.22*~0.5 | 8230-5960 | 7 |
| 0.64mm | Male | 0.64 | Au | 0.22~0.5 | 8230-5961 | 7 |
| 0.64mm | Male | 0.64 | Sn | 0.75 (CHFUS) | 8230-6045 | 7 |
| 0.64mm | Male | 0.64 | Sn | 0.75 (CHFUS) | 8230-5381 | 7 |
| 0.64mm | Male | 0.64 | Au | 0.75 (CHFUS) | 8230-5379 | 7 |
| 0.64mm | Male | 0.64 | Sn | 0.22~0.5 | 8230-5380 | 7 |
| 1.2mm | Male | 1.2 | Sn | 0.35~0.5 | 8230-4996 | 9 |
| 1.2mm | Male | 1.2 | Sn | 0.75 | 8230-6041 | 9 |
| 1.2mm | Male | 1.2 | Sn | 1.0-1.5 | 8230-6042 | 9 |
| 1.2mm | Male | 1.2 | Sn | 1.5~2.0 | 8230-6043 | 9 |
| 1.2mm | Male | 1.2 | Sn | 1.5~2.0 | 8230-6044 | 9 |
| 1.5mm | Male | 1.5 | Sn | 0.35~0.5 | 8240-0747 | 11 |
| 1.5mm | Male | 1.5 | Sn | 0.75~1.25 | 8240-0748 | 11 |
| 1.5mm | Male | 1.5 | Sn | 1.5~2.0 | 8240-0822 | 11 |
| 1.5mm | Male | 1.5 | Sn | 1.5~2.0 | 8240-0524 | 11 |
| 1.5mm | Male | 1.5 | Sn | 0.75~1.25 | 8240-0552 | 11 |
| 1.5mm | Male | 1.5 | Sn | 0.35~0.5 | 8240-0523 | 11 |
| 2.8mm | Male | 2.8 | Sn | 2.5~3.0 (2.5 for high voltage) | 8240-0283 | 17 |
| 2.8mm | Male | 2.8 | Sn | 3.0~4.0 | 8240-0282 | 17 |
| 2.8mm | Male | 2.8 | Sn | 3.0~4.0 | 8240-0818 | 17 |
| 9.5mm | Male | 9.5 | Sn | 4.0~6.0 | 8240-0819 | 18 |
| 9.5mm | Male | 9.5 | Sn | 8.0~10.0 | 8240-0820 | 18 |
| 9.5mm | Male | 9.5 | Sn | 4.0 | 8240-0821 | 18 |
| 9.5mm | Male | 9.5 | Sn | 10.0 | 8240-0822 | 18 |
| 9.5mm | Male | 9.5 | Sn | 5.0~8.0 | 8240-0524 | 18 |
| 0.5mm Type Connectors | PBT(V0) | - | - | - | - | P-6 |
| 0.64mm Type Connectors | PBT | - | - | - | - | P-7 |
| 1.5mm Type Connectors | PBT | - | - | - | - | P-14 |
| 2.8mm Type Connectors | PBT | - | - | - | - | P-16~17 |
| 0.5mm, 1.2mm, 2.8mm Hybrid Connectors | PBT | - | - | - | - | P-6, P-13, P-16~17 |
| 0.64mm, 1.5mm, 2.8mm Hybrid Connectors | PBT | - | - | - | - | P-8, P-14, P-16~17 |
| 1.5mm, 2.8mm Hybrid Connectors | PBT | - | - | - | - | P-14, P-16~17 |
| 1.5mm, 2.8mm, 9.5mm Hybrid Connectors | PBT | - | - | - | - | P-14, P-16~17, P-18 |
| Car Door Connectors (0.5mm, 1.2mm, 2.8mm) | PBT | - | - | - | - | P-6, P-13, P-16~17 |
| Car Door Connectors (0.5mm, 1.5mm, 2.8mm) | PBT | - | - | - | - | P-6, P-14, P-16~17 |
| Car Door Connectors (0.64mm, 1.5mm, 2.8mm) | PBT | - | - | - | - | P-8, P-14, P-16~17 |
| Car Door Connectors (1.5mm, 2.8mm) | PBT | - | - | - | - | P-14, P-16~17 |
| Waterproof Series 0.64mm Terminals | Male/Female | 0.64mm | Sn | 0.22*~0.35 | - | P-30 |
| Waterproof Series 0.64mm Terminals | Male/Female | 0.64mm | Sn | 0.5 CHFUS:0.75 | - | P-30 |
| Waterproof Series 0.64mm Terminals | Male/Female | 0.64mm | Sn | 0.5 CHFUS:0.75 | - | P-30 |
| Waterproof Series 0.64mm Terminals | Male/Female | 0.64mm | Sn | 0.22~0.35 | - | P-30 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Sn | 0.3~0.5 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Sn | 0.75~1.25 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Ag | 0.75~1.25 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Ag | 0.75~1.25 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Sn | 0.75~1.25 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Sn | 0.3~0.5 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Ag | 0.3~0.5 | - | P-35~36 |
| Waterproof Series 1.5mm Terminals | Male/Female | 1.5mm | Ag | 0.3~0.5 | - | P-35~36 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 0.3~0.5 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 1.5~2.0 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 2.5~3.0 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 2.5~3.0 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 1.5~2.0 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 0.75~1.25 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 0.75~1.25 | - | P-41 |
| Waterproof Series 2.8mm Terminals | Male/Female | 2.8mm | Sn | 0.3~0.5 | - | P-41 |
| Waterproof Series 0.64mm Machine Port Connectors Terminals | Male/Female | 0.64mm | Sn | 0.3~0.35 | - | P-47 |
| Waterproof Series 0.64mm Machine Port Connectors Terminals | Male/Female | 0.64mm | Sn | 0.5~0.75 | - | P-47 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Sn | 0.3~0.5 | - | P-49 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Au | 0.3~0.5 | - | P-49 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Au | 0.75~1.25 | - | P-49 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Sn | 0.75~1.25 | - | P-49 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Ag | 0.75~1.25 | - | P-49 |
| Waterproof Series 1.2mm 2-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Ag | 0.3~0.5 | - | P-49 |
| Waterproof Series 1.2mm 3,4-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Sn | 0.3~0.5 | - | P-51 |
| Waterproof Series 1.2mm 3,4-position Machine Port Connectors Terminals | Male/Female | 1.2mm | Sn | 0.75~1.25 | - | P-51 |
| High Voltage Series SHV-280 Type Terminals | Male/Female | 2.8mm | Sn | 2.5 | - | P-68 |
| High Voltage Series SHV-280 Type Terminals | Male/Female | 2.8mm | Sn | 3.0~4.0 | - | P-68 |
| High Voltage Series SHV-280 Type Terminals | Male/Female | 2.8mm | Sn | 3.0~4.0 | - | P-68 |
| High Voltage Series SHV-280 Type Terminals | Male/Female | 0.63mm | Sn | 2.5 | - | P-68 |
| High Voltage Series SHV-280 Type Terminals | Male/Female | 0.63mm | Sn | 3.0~4.0 | - | P-68 |
Product Attributes
Certifications: EU RoHS, ELV
Material: PBT (V0) flame-retardant for some series.
Color: Natural, Black, Gray, Brown, Blue, Green (available for housings and other components).