Harwin M80-5101042
Product Overview
A range of 2mm pitch male and female rectangular, fully shrouded unsealed connectors with replaceable contacts for interconnecting board to board, cable to board, and cable to cable. The range covers 2 to 96 ways, in various application methods. Female connectors are available for crimp, vertical through-board, and surface mount termination. Male connectors are available for crimp, vertical or horizontal (90) through-board, and surface-mount termination. Pre-cabled contacts and cable assemblies are also available in various options. The connectors are provided with a range of contact terminations that are gold or tin plated. The contact zone of a gold plated contact is hard acid gold of 98% purity. The connector is intended for use as a low voltage connector in high packing density electronic equipment. The connector is polarised to prevent mis-matching and can be produced with a latching feature (L-Tek) or in a jackscrew (J-Tek) format, with or without board mounting. L-Tek and J-Tek connectors are available with low-frequency (LF) contacts, while mixed technology (Mix-Tek) connectors are also available with jackscrews, with a choice of power or coax contacts.
Note: Some connector styles are available manufactured and tested to BS9525 FO0O33. All other connectors in the range are designed to the same specification. For cable assembly specifications see Component Specification CO49XX.
Connector Type
Rectangular, Fully Shrouded, Unsealed
Pitch
2mm
Contact Options
Replaceable contacts (Gold or Tin plated)
Polarization
Yes
Mounting Options
Board to Board, Cable to Board, Cable to Cable
Termination Options (Female)
Crimp, Vertical Through-board, Surface Mount
Termination Options (Male)
Crimp, Vertical Through-board, Horizontal (90) Through-board, Surface Mount
Optional Features
Latching (L-Tek), Jackscrew (J-Tek), Mixed Technology (Mix-Tek)
Application
Low voltage in high packing density electronic equipment
Technical Specifications
| Specification | Value | Condition | Unit |
|---|---|---|---|
| Current Rating (Standard Signal Contact) | 1.5 | One contact loaded, 25C ambient | A max |
| Current Rating (Standard Signal Contact) | 1.0 | One contact loaded, 85C ambient | A max |
| Current Rating (Standard Signal Contact) | 1.0 | All contacts loaded, 25C ambient | A max |
| Current Rating (Standard Signal Contact) | 0.8 | All contacts loaded, 85C ambient | A max |
| Current Rating (T-Contact) | 8.5 | One contact loaded, 25C ambient | A max |
| Current Rating (T-Contact) | 6.5 | One contact loaded, 85C ambient | A max |
| Current Rating (T-Contact) | 3.5 | All contacts loaded, 25C ambient | A max |
| Current Rating (T-Contact) | 2.6 | All contacts loaded, 85C ambient | A max |
| Current Rating (Flex Circuit Assembly) | 1.0 | Per individual track, 25C ambient | A max |
| Working Voltage | 300 | Pre-Cabled Contacts & Cable Assemblies, 1,013mbar, sea level | V DC or AC peak |
| Working Voltage | 800 | Other connectors, 1,013mbar, sea level | V DC or AC peak |
| Voltage Proof | 1,200 | 1,013mbar, Sea Level | V DC or AC peak |
| Contact Resistance | 20 | Initial | m max |
| Contact Resistance | 25 | After Conditioning | m max |
| Insulation Resistance | 1,000 | Initial | M min |
| Insulation Resistance | 100 | After Conditioning | M min |
| Creepage Path (contact-to-contact) | 0.35 | min | mm |
| Air Gap (contact-to-contact) | 0.35 | min | mm |
| Environmental Classification | 55/125/56 | Days at 95% RH | |
| Operating Temperature Range | -55 to +125 | C | |
| Low Air Pressure Severity | 300 | One contact loaded | mbar (9,144m/30,000ft) |
| Salt Spray (SRS) | Severity 2 | BS2011 Part 2.1Kb (5% Solution, 6.5/7.2pH @ 40C, 93% RH for 66 hours) | |
| Salt Spray (J-Tek & Mix-Tek) | Condition A | EIA364 Test Procedure 26 (5% Solution, 6.5/7.2pH @ 35C, 95% RH for 96 hours) | |
| Vibration Severity (Standard Signal) | 10G | 10Hz to 2,000Hz, 0.75mm, 98m/s, 6 hours | |
| Vibration Severity (Standard Signal) | 20G | 10Hz to 81.73Hz (1.5mm pp), 57.55Hz to 2,000Hz (196.2m/s), 2 hours | |
| Shock Severity (Standard Signal) | 100G | 981m/s, 18 shocks total | |
| Bump Severity (Standard Signal) | 40G | 390m/s, 4,000+10 bumps | |
| Vibration Severity (T-Contact) | 40G | 10Hz to 13.6Hz (35mm pp), 13.6Hz to 41.6Hz (1.5mm pp), 41.6Hz to 2,000Hz (392.4m/s), 6 hours | |
| Shock Severity (T-Contact) | 100G | 981m/s | |
| Clip Retention in Body | 18 | min | N |
| Contact Retention in Housing | 10 | min | N |
| Contact Replacement in Housing (Male Crimp Jackscrew) | 2 | operations at 10N | |
| Durability (Standard Signal Contact) | 500 | operations | |
| Durability (T-Contact) | 1,000 | operations | |
| Contact Holding Force (Standard Signal Contact) | 0.2 | min | N |
| Insertion Force (M80 Standard Signal Contact) | 2.0 | max | N |
| Insertion Force (M83 Signal Contact) | 1.0 | max | N |
| Insertion Force (T-Contact) | 4.0 | max | N |
| Withdrawal Force (M80 Standard Signal Contact) | 0.2 | min | N |
| Withdrawal Force (M83 Signal Contact) | 0.2 | min | N |
| Withdrawal Force (T-Contact) | 0.5 | min | N |
| Cable Contact Replacement in Housing | 2 | times max | |
| Contact Wipe (T-Contact) | 2.00 | min | mm |
L-Tek Latch Integrity Test
| Test Condition | Requirement |
|---|---|
| Unloaded female connector mated with latched male connector, 20N force applied for 10 seconds in specified directions. | No failure of any part of the latch mechanism. |
Jackscrew Usage Instructions
| Step | Instruction |
|---|---|
| 1 | For connectors with board mount jackscrews: Fix to PCB with fixings, tighten to 212 cNm. Board mount fixings must be fitted before Wave soldering. Can be fitted before or after reflow soldering. Check tightness after soldering. Avoid cross-threading. |
| 2 | Engaging: Ensure correct polarity. Lightly push floating half until jackscrews touch. Maintain pressure, turn one floating jackscrew clockwise until engaged with fixed screw. Repeat with other screw. Screw in each jackscrew sequentially (max 1 turn each) until bottomed (sudden increase in torque). Max torque: 23 cNm. Finger pressure may be needed. Avoid cross-threading. |
| 3 | Disengaging: Turn floating jackscrews anti-clockwise sequentially (max 1 turn each) until disengaged. Connector can then be pulled apart. |
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