ITT CANNON 192900-0003
Cannon Trident Connectors - Product Safety Information
Electrical connectors generally do not contain hazardous materials. They are composed of conducting and non-conducting materials, categorized into two main groups: printed circuit and low-cost audio types with plastic insulators and casings, and rugged, fire barrier, and high reliability types with metal casings and various insulating materials (rubber, plastic, glass). Contact materials vary by connector type and application, typically including copper, copper alloys, nickel, alumel, chromel, or steel, with other alloys specified for special applications.
When correctly wired and used within specified parameters, connectors pose no fire hazard. However, incorrect wiring, assembly, careless use of metal tools or conductive fluids, or transit damage can lead to electric shock or burns. Live circuits should not be broken by separating mated connectors to avoid arcing and ionization. Heat dissipation is greater at maximum resistance; local overheating can occur due to damage (cracked contacts, broken wire strands), incorrect application tools, poor soldering, or slack terminals. Exceeding product data sheet ratings can cause insulation breakdown and electric shock. Continued overheating intensifies resistance through loss of temper in spring contacts, oxide film formation, and carbonization of insulation, potentially leading to fire and noxious fumes. Overheating may not be visually apparent, and burns can result from touching overheated components.
Care must be taken to avoid damaging connector components during installation and use. While generally free of sharp edges, handling certain components requires caution to prevent injury. Connectors may be damaged in transit, creating hazards; therefore, products should be inspected before installation and rejected if found damaged.
Disposal of certain materials via incineration may release noxious or toxic fumes.
Connectors with exposed contacts should not be used on the current supply side of an electrical circuit to prevent electric shock from touching exposed contacts on an unmated connector. Voltages exceeding 30 Vac or 42.5V dc are potentially hazardous. Ensure such voltages cannot be transmitted to exposed metal parts of the connector body. Before energizing, check the connector and wiring for damage to metal parts or insulators, solder blobs, loose strands, conducting lubricants, swarf, or other undesired conducting particles. Perform circuit resistance and continuity checks to ensure no high resistance joints or spurious conducting paths exist. Always use the correct application tools as specified in the Data Sheet/Catalog. Untrained personnel should not wire, assemble, or tamper with connectors. Refer to applicable national regulations for operating voltage.
IMPORTANT GENERAL INFORMATION:
- Air and creepage paths/Operating voltage: Admissible operating voltages depend on individual applications and applicable safety regulations. Air and creepage path data are reference values; observe reductions due to PC boards and/or harnessing.
- Temperature: All information provided represents temperature limits; operational temperature depends on the individual application.
- Other important information: Cannon continuously endeavors to improve products; therefore, products may deviate from descriptions, technical data, and shapes shown in catalogs and data sheets. ITT Cannon products are intended for use according to specifications; deviations may be unsafe. No liability is assumed for information contained herein. New issues of this publication supersede previous ones.
Product Warranty: A limited warranty applies. Cannon is not liable for loss, damage, costs of repairs, or consequential damages arising from the design, manufacture, sale, use, or repair of products, except for obligations assumed under warranty. Product availability, prices, and delivery dates are subject to order confirmation. Refer to www.ittcannon.com (General Terms of Sale) for complete warranty text. This publication is an invitation to make an offer, not an offer itself. Cannon assumes no responsibility or liability for patent infringements or other third-party rights resulting from its use. Reprinting is permitted with source indication, but prior consent is required. "Engineered for life" is a registered trademark of ITT INC 2018. All other trademarks are property of their respective owners. Dates are subject to change without notice. Commodities may be controlled for export by ITAR and EAR if specifically designed, modified, or configured for articles controlled by the U.S. Government.
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| 031-8717-020 | 90 |
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| Term | Explanation |
| ADAPTER | A device used to modify the accessory threading on the rear of the connector. Typical adapters are used to attach conduit, heat shrink, overmolds, or tubing to the connectors. They are generally used in place of a cable clamp. |
| AWG | American Wire Gauge. A method of specifying wire diameter. The higher the number, the smaller the diameter (a size 16 AWG wire has a larger diameter than a size 22 AWG). |
| BAYONET COUPLING | A quick coupling mechanism for mechanically mating and unmating connector halves. The plug half has a coupling nut with internal ramps and the receptacle has three bayonet pins. The two halves are mated and unmated by rotating the coupling nut. |
| BACKSHELL | See ENDBELL. |
| BODY | The main portion of the connector made of the shell, insulator, and contacts. |
| CABLE CLAMP | A rear connector clamping accessory which tightens over a cable or wire bundle to provide strain relief to the cable. The cable clamp may be part of a more elaborate endbell or it may be used alone. Some cable clamps also provide cable jacket sealing using a resilient gland, others provide only strain relief. |
| CABLE SEAL | An endbell or cable clamp that is used to seal a round jacketed cable as it enters the rear of the connector. |
| CONTACT | The conductive element in a connector which makes the actual connection between the wire and the mating connector for the purpose of transferring electrical energy. Ideally the contact should add nothing to the circuit. In the real world, however, contacts typically have a small CONTACT RESISTANCE and associated potential drop. Contacts come in many styles such as solder, crimp, printed circuit (PC), to name just those found in this catalog. Also see SOLDER CONTACT, CRIMP CONTACT, STAMPED AND FORMED CONTACT, PIN CONTACT, and SOCKET CONTACT. |
| CONTACT ALIGNMENT | The overall play that a contact has in the insulator cavity to allow the mating contacts to self align. Also called contact float. |
| CONTACT ARRANGEMENT | See LAYOUT. |
| CONTACT CAVITY | A defined hole in the connector insulator into which the contacts fit. The cavities are generally marked with a unique designation or number for ease of identification. |
| CONTACT RESISTANCE | The maximum amount of resistance which a contact introduces into the connection when carrying a specified current (usually stated in milliohms). When not stated, values are typically given for Initial or new contacts. Most specifications also limit the maximum resistance during or after each of a series of extreme tests, such as Contact Resistance After Corrosion Test. These figures are typically slightly higher than Initial. |
| CONTACT RETENTION | The maximum allowable axial load which can be applied to a contact from either direction without it being dislodged from the insulator. Usually stated in Newtons or pounds of force (4.45 = 1 lbf). |
| CONTACT SEPARATION FORCE | The force required to separate a pair of mated contacts. Usually stated in grams or ounces. |
| CONTACT SIZE | The size of the engaging pin and socket contacts in AWG size or metric diameter of the pin. |
| CONTACT SPACING | The distance between two centers of adjacent contacts. |
| COUPLING NUT (Also known as LOCKING RING) | The rotating ring on plug style connectors which mechanically locks the two connector halves together. |
| CRIMP CONTACT | A contact which is terminated to a wire by means of mechanical deformation of the receiving area by means of an appropriate tool. |
| CSA | Abbreviation for Canadian Standards Association. |
| CURRENT RATING | The maximum current that a particular wire, contact, or connector can accommodate. NOTE: When several wires are used in a single connector or elevated temperature or altitude is involved, derating curves must be applied to these ratings. |
| DERATING CURVE | A graph of the change in power handling capability of a connector as a function of ambient temperature or altitude. Typically the graphed function is curved, hence the name. |
| DISCRIMINATION | A method of ensuring that two similar size connectors cannot be mated. This may be achieved by inclusion of discriminating pins, which enter an empty contact cavity, or by other mechanical means. |
| DISCRIMINATING PINS | See KEYING. |
| ENDBELL (also know as BACKSHELL) | The outer rear end of the connector, which is attached by means of internal threads or screws. It adapts the connector to its wire connections in a variety of ways. Typical endbells might have cable clamps to secure a wire bundle, ridges for heat shrink tubing, pipe threads, or shield termination mechanisms. |
| EXTRACTION TOOL | A device used to remove a contact from a connector insulator. The extraction tool is inserted into the mating face of the insulator and the contact comes out the rear, or wire side, of the connector. |
| FIRST-MAKE LAST-BREAK CONTACT | A contact which is longer than a standard contact or which sits in the insulator in such a way that it mates with the opposing connector half before any of the other contacts. Used to ensure that a ground connection between the connector halves mates before any of the other contacts. |
| FLANGED RECEPTACLE | The shell of this connector has a square flange with mounting holes at each corner. Mounting holes are usually clearance holes. |