Anderson Power 1830G1-LPBK
Product Overview
This document outlines the crimp specifications for Anderson Power Products Powerpole 15-45 Series contacts, designed to ensure proper crimp fit and function. These specifications are critical for verifying the quality of crimping when using recommended tooling. Adherence to these guidelines helps maintain electrical performance, fit specifications, and safety agency approvals or certifications. The content details wire size, contact series, maximum crimp barrel dimensions, maximum blade angle distortion, and reel cutoff width, along with resistance and wire pull-out force requirements for both tin and silver-plated contacts. Proper installation, including ensuring wires exit straight from the connector and are secured before bending or twisting, is essential for optimal connector system performance.
Product Attributes
- Brand: Anderson Power Products
- Product Line: Powerpole 15-45 Series Contacts
- Plating Options: Tin Plated, Silver Plated
Technical Specifications
| Wire Size | Contact Series | Maximum Crimp Barrel Dimensions (In) | Maximum Crimp Barrel Dimensions (mm) | Maximum Blade Angle Distortion (Degrees) | Reel Cutoff Width (In) | Reel Cutoff Width (mm) | Tin Plated Contacts Milli-ohm Resistance (MAX) | Silver Plated Contacts Milli-ohm Resistance (MAX) | Wire Pull Out Force (MIN) (lbf) | Wire Pull Out Force (MIN) (N) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| MAX | MIN | MAX | MIN | MAX | MIN | MAX | MIN | |||||||||
| 10 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.11 | 0.09 | 70 | 312 | ||
| 20XXX Series | ||||||||||||||||
| 1830 Series | ||||||||||||||||
| 12 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.12 | 0.100 | 70 | 312 | ||
| 20XXX Series | +2 up / '-2 down | 1331 | ||||||||||||||
| 1830 Series | +5 up / '-2 down | |||||||||||||||
| 14 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.13 | 0.110 | 50 | 223 | ||
| 20XXX Series | +2 up / '-2 down | 1331 | ||||||||||||||
| 1830 Series | +5 up / '-2 down | |||||||||||||||
| 16 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.14 | 0.12 | 30 | 134 | ||
| 20XXX Series | N/A | 1331/1332 | ||||||||||||||
| 18 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.16 | 0.13 | 20 | 89 | ||
| 20XXX Series | N/A | 1332 | ||||||||||||||
| 20 AWG | 26XXX Series | 0.178 | 0.162 | 4.52 | 4.11 | +5 up / '-2 down | 0.155 | 0.142 | 3.93 | 3.61 | 0.18 | 0.14 | 13 | 58 | ||
| 20XXX Series | N/A | 1332 | ||||||||||||||
Note: All data is subject to change without notice.
Resistance Conversion Formula: milli-ohms (m) = milli-Volts(mV) IDC (APP published values based on IDC = 5 Amps)
Definitions:
- (1) Milli-ohm Resistance: Primary inspection criteria. Crimps which do not meet these minimum specifications are unacceptable.
- (2) Wire Pull Out Force: Minimum force required to pull wire from the crimp.
- (3) Maximum Crimp Barrel Dimensions: Not to be interpreted as target crimp dimensions. They are the maximum dimensions that allow the contact to properly fit into the connector housing. Actual dimensions of acceptable quality crimps will be less than the Max Dimensions in at least one if not both dimensions.
- (4) Maximum Blade Angle Distortion: Required to ensure proper contact retention in the housing. Out of specification contacts can increase milli-ohm resistance of an assembled mated pair of connectors. Contacts with unacceptable blade angle distortion cause connector mating and unmating forces to deviate from specification.
- (5) Reel Cutoff Width (for contacts purchased on a reel only): A properly setup applicator trims off the carrier strip on reeled contacts without cutting into the contact mating surface area. Not exceeding maximum dimensions allow the contact to properly fit into the connector housing. Not violating the minimum dimensions protects the contacts from damage. Crimp cutoff must be symmetric.
Blade Angle Distortion Dimensions:
- Finger Proof Standard UP Blade Angle Distortion: MIN= 0.062 in. (1.58 mm), MAX= 0.108 in. (2.74 mm)
- Finger Proof Standard DOWN Blade Angle Distortion: MAX= 0.080 in. (2.03 mm), MIN= 0.090 in. (2.29 mm)