TE Connectivity 2238235-1
Product Overview
The 2D AMPLIVAR splices offer a superior connection and easy-to-use solution for magnet wire termination. Combining AMPLIVAR splice features with innovative 2D crimp technology, these splices simplify inventory and manufacturing processes. Available in pigtail and thru types, they are compatible with stranded or solid copper or aluminum magnet wire (up to 3 wires) across a broad range of sizes (600-7000 CMA). The 2D crimp technology allows for a single splice part number and adjustable applicator for multiple wire sizes, significantly reducing the complexity of design-in, assembly, procurement, and inventory management. Key benefits include eliminating soldering or welding, reducing the risk of heat-sensitive wiring damage and chemical fumes, and eliminating the need for pre-stripping wires, saving time and reducing waste. The 2D technology also enables automation for reliable and consistent manufacturing processes.
Product Attributes
- Brand: TE Connectivity
- Material: Tin Plated Brass
Technical Specifications
| Product Name / Type | Part Number | AWG Range | CMA Range | Stock Thickness | Product Specification | Application Specification | Temperature Rating |
|---|---|---|---|---|---|---|---|
| AMPLIVAR 2D Splice, Thru (pkg on reel) | 2238235-1 | 22-12 AWG | 600-7000 | 0.020 (0.51mm) | 108-143147 | 114-143147 | -65C to 150C |
| AMPLIVAR 2D Splice, Open Barrel Pigtail (pkg on reel) | 2238236-1 | 22-12 AWG | 600-7000 | 0.020 (0.51mm) | 108-143147 | 114-143147 |
Industries Served
- Motors, Fans, Valves and Pumps
- Small Home Appliances
- Major Home Appliances
- HVAC
- Automotive
- Industrial Machinery and Automation
Tooling Options
For Low Volume Production:
- Arbor Press Assembly: 2380993-1 (Manual Power Unit)
- Tooling Pack (pig-tail splice): 2380996-1
- Tooling Pack (thru splice): 2380997-1
For High Volume Production:
- APT 5A AMPLIVAR machine (for pigtail splice): 1-2161800-9
- Model GII press 2217000-1 or AMP 5K/40 2161500-1 (both for pigtail splice) + respective Ocean Applicator
- Model GII thru-splice 2217002-1 or AMP 5K/40 thru-splice 2161300-1 (both for thru-splice) + respective Thru-Splice Applicator
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